Equipment Upgradation

In the rapidly evolving pharmaceutical industry, staying ahead in technology is crucial for efficiency and regulatory compliance. We are proud to announce the successful upgradation of control systems for various pharmaceutical Oral Solid Dosage (OSD) equipment, including granulation machines, coating machines, Rapid Mixer Granulators (RMG), blenders, and Wurster coaters.

Scope of Upgradation

Our comprehensive upgrade involved a complete transformation of the control configuration, ensuring enhanced performance, precision, and compliance with industry standards. The key aspects of the upgrade include:

SCADA/HMI and PLC Integration

Benefits of the Upgrade

  • Improved Efficiency: Automated batch processing with reduced cycle times and minimal human error.
  • Enhanced Compliance: Adherence to regulatory standards, including 21 CFR Part 11 for electronic records and signatures.
  • Data Accuracy: High-precision sensors and real-time data acquisition systems for comprehensive reporting.
  • Safety and Reliability: Robust electrical infrastructure with fault diagnostics and predictive maintenance features.
  • Scalability: Modular control architecture for easy expansion and future integration with Industry 4.0 technologies.

Advanced SCADA systems and high-resolution HMI panels for intuitive control and monitoring, upgraded Siemens and Allen-Bradley PLCs with enhanced processing power and communication protocols (e.g., Modbus, Profibus, and Ethernet/IP), and integration with data logging

  • systems for real-time analytics and trend analysis and data reports with printing.
  • Sensor Enhancement: High-precision temperature, pressure, and humidity sensors with digital signal output, calibration to ±0.1% accuracy for critical process parameters, and real-time feedback loops to ensure consistent product quality.

Electrical Panel Revamp: Installation of energy-efficient Variable Frequency Drives (VFDs) for motor control, advanced circuit protection systems with MCB components, and upgraded wiring with shielded cables to minimize electromagnetic interference (EMI).

Conclusion

By upgrading the control systems of pharmaceutical OSD equipment, we have significantly improved the operational efficiency and reliability of critical processes. This transformation not only ensures compliance with industry standards but also positions us as a leader in technological innovation within the pharmaceutical sector.