WIP Skid for GEA Integrated
Granulation Line
WIP Skid for GEA Integrated Granulation Line – Malaysia Project
Engineered for Precision Cleaning & Drying in Pharma Manufacturing
Our WIP (Wash-in-Place) Skid is a fully automated, high-performance system designed to clean integrated granulation lines such as GEA setups. Developed and deployed for a Malaysian facility, the skid ensures efficient, repeatable washing cycles with compliance and operational ease at its core.
Key Features
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1) Dual Steam-Heated Jacketed Tanks:
Separate tanks for Purified Water (PW) and Potable Water, complete with level and temperature control systems.
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2) High-Efficiency Booster Pump:
VFD-controlled to ensure optimal water pressure during cleaning.
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3) Acid/Alkali Dosing Tank:
Precisely sized for chemical dosing, ensuring thorough decontamination.
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4) Tube & Shell Heat Exchanger:
Enables fine-tuned temperature control for cleaning cycles.
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5) Compressed Air Integration:
For effective drying of tanks and internal equipment surfaces.
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6) Condensate Recovery:
Built-in pump system redirects condensate to the main recovery loop.
Control System
- PLC: Mitsubishi with ATEX-compliant instrumentation
- SCADA: Zenon SCADA interface for real-time process visualization and control
- Compliance: Fully aligned with 21 CFR Part 11 for data integrity and audit trails
- Multi-Zone Terminals: Located across WIP rack, Granulation Room, Roller Compactor Room, and Service Floor for seamless operation
This solution enhances equipment hygiene, ensures operator safety, and supports long-term operational reliability in GMP environments.
Benefits
- Efficient, automated cleaning
- Enhanced drying
- Regulatory compliance
