OSD Equipment Control
System Upgradation

Equipment Automation
Upgrade

Smart Automation for Next-Gen Pharmaceutical Manufacturing 

 

Afy Technologies has successfully executed control system modernization for a range of OSD (Oral Solid Dosage) manufacturing equipment—enabling clients to meet rising global compliance demands and optimize production.

Scope of Upgrades

  • 1) PLC/HMI/SCADA Replacement:
    1. Siemens and Allen-Bradley PLCs with robust communication (Modbus, Profibus, Ethernet/IP)
    2. User-friendly HMI and Zenon/WinCC SCADA interfaces with real-time monitoring
  • 2) Smart Sensor Integration:
    1. Precision sensors for temperature, pressure, and humidity with ±0.1% calibration
    2. Live feedback loops for process accuracy
  • 3) Electrical Panel Modernization:
    1. Energy-efficient VFDs for all motors
    2. Shielded wiring and circuit protections for EMI reduction

Key Benefits

  • Automated Batch Processing: Reduced cycle times, higher repeatability
  • Data Integrity: Compliant with 21 CFR Part 11 with audit trail, password protection, and electronic signature
  • Predictive Maintenance: Fault diagnostics and performance analytics
  • Scalable & Modular: Ready for Industry 4.0 integration

Compliance & Analytics

  • 21 CFR Part 11
  • Real-time trends and batch reporting
  • Electronic signature and audit trail

Benefits

  • Better accuracy and reliability
  • Faster batch processing
  • Scalability with Industry 4.0

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